SPX Cooling Technologies CS4000 Bedienungsanleitung

CS4000 Mini Controllerwith EthernetTechnical Reference Manual

May 2002 T-38324-A Page viiContentsPreface ...

Chapter 9. Technical InformationMay 2002 T-38324-A PRELIMINARY DRAFT Page 9-3Figure 9-1. CS4000 Mini Controller with Ethernet Wiring of Standard Ether

CS4000 Mini Controller with EthernetPage 9-4 T-38324-A PRELIMINARY DRAFT 39-30-38324(This page is left blank intentionally.)

Chapter 9. Technical InformationApril 2002 T-38324-A Page 9-5Figure 9-2. CS4000 Mini Controller with Ethernet Wiring of Standard Ethernet

CS4000 Mini Controller with EthernetPage 9-6 T-38324-A PRELIMINARY DRAFT 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Index-1Index10Base-T, 1-2, 5-16485 network cable, 6-7AAC power, 4-4AC Power Cord, 3-3address switch, 3-6, 6-4Address switches, 3-12

CS4000 Mini Controller with EthernetIndex-2 T-38324-A 39-30-38324LLED, 3-9, 3-15, 3-17LED display, 3-2Limit Selector Switch, 8-1Local Area Network, 1-

Part Number: 39-30-38324SPX Corporation42860 Nine Mile RoadNovi, MI 48375-4122 USAPhone: (248) 596-0600Toll free: (800) 795-7875Fax: (248) 596-0601Web

CS4000 Mini Controller with EthernetPage viiiT-38324-A 39-30-38324Enclosure Interior...

ContentsMay 2002 T-38324-A Page ix7. Setting Up the RS-232 Link...

CS4000 Mini Controller with EthernetPage xT-38324-A 39-30-38324FiguresFigure 1-1. Example of an Ethernet Network with a Connected Portable Laptop...

ContentsMay 2002 T-38324-A Page xiFigure 6-1. VSMain.ini configured for a 485 Network... 6-2Figur

CS4000 Mini Controller with EthernetPage xiiT-38324-A 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Page 1-11. OverviewThe GSE tech-motive tool CS4000 Mini Controller with Ethernet is the control component of one ofthe most powerf

CS4000 Mini Controller with EthernetPage 1-2T-38324-A 39-30-38324• A digital I/O communications link, using the optional Interbus-S digital I/O modul

Chapter 1. OverviewMay 2002 T-38324-A PRELIMINARY DRAFT Page 1-3Example of a “Permanent” (Embedded) Ethernet Network(Using Mini Controllers with Ether

CS4000 Mini Controller with EthernetPage 1-4T-38324-A 39-30-38324Using a 485 Network using SDLCIn a 485 network, the controller is linked to a LAN, vi

24-HourTechnical SupportToll Free:1-877-224-7377SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool® brand names.

Chapter 1. OverviewMay 2002 T-38324-A PRELIMINARY DRAFT Page 1-5Example of a “Permanent” (Embedded) 485 Network(Using CS4000 KDM and Mini Controllers

CS4000 Mini Controller with EthernetPage 1-6T-38324-A 39-30-38324Using the RS-232 Serial PortIn this configuration, a laptop PC loaded with the Visual

Chapter 1. OverviewMay 2002 T-38324-A Page 1-7Using the Siemens 3964R Barcode ProtocolThe RS-422 port on the controller supports the Siemens 3964R bar

CS4000 Mini Controller with EthernetPage 1-8T-38324-A 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Page 2-12. Think Safety First!Working with fastening tools can be dangerous if safe and proper procedures are not followed. Aswith

CS4000 Mini Controller with EthernetPage 2-2T-38324-A 39-30-38324General Machine Safety• FOR YOUR OWN SAFETY READ THE INSTRUCTION MANUAL THOROUGHLYPR

Chapter 2. Think Safety First!May 2002 T-38324-A Page 2-3• MAINTAIN TOOLS IN TOP CONDITION. Keep tools properly lubricated and clean.If any wires bec

CS4000 Mini Controller with EthernetPage 2-4T-38324-A 39-30-38324• Always use fuses of a capacity smaller than or equal to the safe capacity of the l

May 2002 T-38324-A Page 3-13. Identifying the ComponentsThe CS4000 Mini Controller with Ethernet houses all the standard functions of the standard CS

CS4000 Mini Controller with EthernetPage 3-2T-38324-A 39-30-38324Front PanelFigure 3-1 shows the front panel components of the CS4000 Mini Controller

Please Note:has a new name. We are nowThis change of name is not yet reflected in the documentation for this product where you will still find the old

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-3Parameter Set SwitchTurn the dial to select the parameter set you wish to use for the

CS4000 Mini Controller with EthernetPage 3-4T-38324-A 39-30-38324 Figure 3-3 shows the bottom panel components of the CS4000 Mini Controller with Ethe

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-5Tool cables are available in lengths of:• 3 ft / 0.91 m (part number 51-3066-0003)•

CS4000 Mini Controller with EthernetPage 3-6T-38324-A 39-30-38324FusesFuse 1 and Fuse 2 are 15A, 250V, SLO-BLO fuses, Littelfuse 326015 or equivalent(

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-7Figure 3-4. Components Inside the Enclosure of the CS4000Mini Controller with Ethernet

CS4000 Mini Controller with EthernetPage 3-8T-38324-A 39-30-38324Tool Control ModuleThe Tool Control Module (TCM), shown in Figure 3-5, is a device th

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-9The TCM has a small four-digit display, a column of nine indicator LEDs, and two poten

CS4000 Mini Controller with EthernetPage 3-10T-38324-A 39-30-38324Servo AmplifierThe servo amplifier is a three-phase, brushless DC motor controller t

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-11BackplaneThe backplane (part number 420890-35327) is a printed circuit board into whi

CS4000 Mini Controller with EthernetPage 3-12T-38324-A 39-30-38324Backplane FusesFuse F4 is Littelfuse 239001, 5x20 mm, 1A, SLO BLO (SB) 250V (part nu

LIMITED WARRANTYExcept for perishable items, such as the fuses and batteries, SPX GSE tech-motive tool warrants itsGSE tech-motive tool brand fastenin

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-13I/O BoardThe I/O board shown in Figure 3-9 is inserted into a connector, J2, on the b

CS4000 Mini Controller with EthernetPage 3-14T-38324-A 39-30-38324Ethernet Interface CardThe Ethernet interface card (part number 420959-38093) is a p

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-15The nine-position RS-232 serial port, J7, is used for setup and diagnostics of the Et

CS4000 Mini Controller with EthernetPage 3-16T-38324-A 39-30-38324Interbus-S ModuleThe Interbus-S digital I/O module (part number 41-30-0300) is optio

Chapter 3. Identifying the ComponentsMay 2002 T-38324-A Page 3-17Table 3-2 describes the LEDs.Table 3-2. Description of LEDs on the Side of the Interb

CS4000 Mini Controller with EthernetPage 3-18T-38324-A 39-30-38324Ground Fault Circuit InterrupterThe Ground Fault Circuit Interrupter (GFCI) is wired

May 2002 T-38324-A Page 4-14. Installing the CS4000 MiniController with EthernetThis chapter shows you how to mount and wire the CS4000 Mini Controll

CS4000 Mini Controller with EthernetPage 4-2T-38324-A 39-30-38324Figure 4-1. CS4000 Mini Controller with Ethernet DimensionsTo mount the controller yo

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-3Power and Connection-RequirementsWARNING! 230 VAC SINGLE PHA

CS4000 Mini Controller with EthernetPage 4-4T-38324-A 39-30-38324Meeting the AC Input Power RequirementsCAUTION! Failure to provide the proper power

AcknowledgmentsSpecial thanks are extended to the following SPX GSE tech-motive tool management, software andhardware engineers who provided value inf

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-5I/O WiringThe CS4000 Mini Controller with Ethernet is equippe

CS4000 Mini Controller with EthernetPage 4-6T-38324-A 39-30-38324Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Con

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-7Table 3-1. 19-Position Remote I/O Connector Pinout Signal Nam

CS4000 Mini Controller with EthernetPage 4-8T-38324-A 39-30-38324A remote input circuit schematic and remote I/O schematics for sourcing and sinking o

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-9Figure 4-4 is an example of the remote I/O wiring scheme usin

CS4000 Mini Controller with EthernetPage 4-10T-38324-A 39-30-38324Figure 4-5 is an example of the remote I/O wiring scheme that shows how to change th

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-11Connector Pinout DefinitionsPinout definitions are provided

CS4000 Mini Controller with EthernetPage 4-12T-38324-A 39-30-38324RS-422 ConnectorPin Designation Wire Color (Ref) FunctionA BRN/WHT TXD+ OUTB WHT/BRN

Chapter 4. Installing the CS4000 Mini Controller with EthernetMay 2002 T-38324-A Page 4-13Interbus-S “OUT” ConnectorPin Designation Wire Color (Ref) F

CS4000 Mini Controller with EthernetPage 4-14T-38324-A 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Page iiiPrefaceThe GSE tech-motive tool CS4000 Mini Controller with Ethernet typically is used with tech-motivetool Intelligent nut

May 2002 T-38324-A Page 5-15. Setting Up the EthernetThe CS4000 Mini Controller with Ethernet can be connected to an Ethernet Local Area Network(LAN)

CS4000 Mini Controller with EthernetPage 5-2T-38324-A 39-30-38324The IP address consists of 32-bits (Internet Protocol version 4, IPv4) and is most of

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-34. Insert one of the female connectors on the null modem cable (part number41-41-0109FN)

CS4000 Mini Controller with EthernetPage 5-4T-38324-A 39-30-383249. Select the RS-232 serial communications port on your laptop that you will beusing

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-5The TINI Ethernet Interface Flash Utility attempts to connect to the communicationsport y

CS4000 Mini Controller with EthernetPage 5-6T-38324-A 39-30-3832410. Flash the application file to the Ethernet interface card.a. Click the Flash me

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-7The TINI Ethernet Flash Utility connects to the Ethernet interface card, via the COMport

CS4000 Mini Controller with EthernetPage 5-8T-38324-A 39-30-38324There are three possible reasons that a flash fails:• The null modem cable has been

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-9To change the IP address, subnet mask and/or the default gateway being used:a. Click on

CS4000 Mini Controller with EthernetPage 5-10T-38324-A 39-30-38324Updating Application SettingsAfter you have flashed an application file to the Ether

CS4000 Mini Controller with EthernetPage ivT-38324-A 39-30-38324If you want to use the CS4000 Mini Controller with Ethernet with a network or laptop c

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-11The Application Settings window, shown in Figure 5-13, opens to display the GeneralInfo

CS4000 Mini Controller with EthernetPage 5-12T-38324-A 39-30-383244. To change the IP address, subnet mask and/or default gateway:a. Click on the I

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-13d. Click on the drop-down menu next to 3964R Baud Rate to change the baud rateused for

CS4000 Mini Controller with EthernetPage 5-14T-38324-A 39-30-38324Editing VSMain.ini for an Ethernet NetworkWhen you are using the Ethernet link, you

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-15Use Procedure 5-3 to make the necessary changes to VSMain.ini. Procedure 5-3. Editing VS

CS4000 Mini Controller with EthernetPage 5-16T-38324-A 39-30-383244. Repeat Step 3 for each controller you are connecting to the Ethernet network.Eac

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-17Ethernet cables are inserted into the Ethernet connector on the bottom panel of each CS4

CS4000 Mini Controller with EthernetPage 5-18T-38324-A 39-30-383242. Enter a name to identify this connection and select the Hyperterminal icon youwa

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-193. Select the communications port you want to use for the Hyperterminal connection.See

CS4000 Mini Controller with EthernetPage 5-20T-38324-A 39-30-383244. Specify the communications port settings. See Figure 5-19.a. Set the Bits per se

PrefaceMay 2002 T-38324-A Page vAbbreviationsSome of the most common abbreviations used throughout this manual include the following:API Application P

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-215. Hit the ENTER key on the computer keyboard to view the login prompt: ‘TINIlogin.’ Se

CS4000 Mini Controller with EthernetPage 5-22T-38324-A 39-30-383247. Enter ping followed by the IP address of the computer or controller on theEtherne

Chapter 5. Setting Up the EthernetMay 2002 T-38324-A Page 5-23Use Procedure 5-5 to test the Ethernet network from the host computer.NOTE: There is an

CS4000 Mini Controller with EthernetPage 5-24T-38324-A 39-30-383242. Enter ping followed by the IP address of the computer or controller on theEtherne

May 2002 T-38324-A Page 6-16. Setting Up the 485 NetworkThe CS4000 Mini Controller with Ethernet can be connected to a Local Area Network (LAN) using

CS4000 Mini Controller with EthernetPage 6-2T-38324-A 39-30-38324Editing VSMain.ini for a 485 NetworkWhen you are using a 485 network, you must also c

Chapter 6. Setting Up a 485 NetworkMay 2002 T-38324-A Page 6-3Use Procedure 6-1 to make the necessary changes to VSMain.ini. Procedure 6-1. Editing VS

CS4000 Mini Controller with EthernetPage 6-4T-38324-A 39-30-383244. When you are finished editing VSMain.ini, save your changes and exit Notepad.a. C

Chapter 6. Setting Up a 485 NetworkMay 2002 T-38324-A Page 6-5Table 6-2. Setting Address Switches (continued)To set the followingaddress number:Set th

CS4000 Mini Controller with EthernetPage 6-6T-38324-A 39-30-38324Use Procedure 6-2 to set the address on the backplane of the controller. Procedure 6-

CS4000 Mini Controller with EthernetPage viT-38324-A 39-30-38324(This page is left blank intentionally.)

Chapter 6. Setting Up a 485 NetworkMay 2002 T-38324-A Page 6-7Using 485 Network CablesThe type of cable you need to connect the CS4000 Mini Controller

CS4000 Mini Controller with EthernetPage 6-8T-38324-A 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Page 7-17. Setting Up the RS-232 LinkThe CS4000 Mini Controller with Ethernet can be connected to a laptop computer and serve asta

CS4000 Mini Controller with EthernetPage 7-2T-38324-A 39-30-38324(This page is left blank intentionally.)

May 2002 T-38324-A Page 8-18. Maintenance/TroubleshootingMaintenance of the CS4000 Mini Controller with Ethernet consists of replacing fuses and clea

CS4000 Mini Controller with EthernetPage 8-2T-38324-A 39-30-38324Replacing Main Power FusesMain PowerF1 and F2 = 15A, 250V, SLO-BLOLittelfuse 313015

Chapter 8. Maintenance/TroubleshootingMay 2002 T-38324-A Page 8-3TroubleshootingThis section describes some of the problems you may encounter with the

CS4000 Mini Controller with EthernetPage 8-4T-38324-A 39-30-38324RS-422 (Siemens 3964R) InterfaceIf you encounter problems with the RS-422 (Siemens 39

May 2002 T-38324-A Page 9-19. Technical InformationAssembly DrawingThe wiring diagrams for the CS4000 Mini Controller with Ethernet are shown in Figu

CS4000 Mini Controller with EthernetPage 9-2T-38324-A 39-30-38324(This page is left blank intentionally.)